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Qualification - OTHM Level 7 Diploma In Strategic Management And Leadership
Unit Name - Supply Chain and Operations Management
Unit Reference Number - K/507/2622
Unit Level - Level 7
Unit Number - Unit 06
Assignment Title - Supply Chain and Operations Management
Unit Credit - Credit 15
Learning Outcome 1: To critically discuss relationship between supply chain management, operations management and organisational business objectives.
Answer: Supply chain management (SCM) and operations management (OM) are inextricably linked and critically important for achieving an organization's business objectives. Operations management focuses on the internal processes of converting inputs into outputs as efficiently and effectively as possible, encompassing activities like production planning, quality control, capacity management, and inventory management within the company's own four walls. In contrast, supply chain management takes a broader, end-to-end view, overseeing the entire network of external entities, from raw material suppliers to manufacturers, distributors, and ultimately the end customer. It involves coordinating and integrating activities across multiple organizations to ensure a smooth flow of goods, services, and information. The critical relationship lies in their synergistic contribution to organizational goals: OM optimizes internal efficiency and resource utilization, which directly impacts cost reduction, quality, and timely production. SCM, in turn, ensures that the right materials arrive from suppliers, products are distributed effectively to customers, and the entire flow is responsive to market changes and customer demands, thereby improving customer satisfaction, market responsiveness, and overall profitability. Without effective operations, the supply chain would lack the internal capability to produce goods efficiently; conversely, without a well-managed supply chain, even the most efficient internal operations would struggle to acquire necessary inputs or deliver outputs to the market. Therefore, strategic alignment between SCM and OM, driven by clearly defined business objectives like cost leadership, customer satisfaction, or market agility, is paramount for a competitive advantage, enabling the organization to optimize resource allocation, mitigate risks, and adapt to dynamic market conditions.
Learning Outcome 2: Critically analyse the role of technology in supplier relationships
Answer: Technology plays a transformative and increasingly critical role in shaping and optimizing supplier relationships, moving them beyond transactional interactions to more strategic partnerships. At its core, technology enhances communication and transparency, replacing traditional manual processes with real-time data exchange through platforms like Supplier Relationship Management (SRM) software, Electronic Data Interchange (EDI), and cloud-based portals. This allows for instant updates on orders, inventory, and performance metrics, fostering greater trust and reducing misunderstandings. Furthermore, advanced analytics and AI-powered insights enable data-driven decision-making, allowing companies to monitor supplier performance objectively through scorecards, predict potential risks, and optimize sourcing strategies. Automation of routine tasks like order placement, tracking, and payment processing frees up human resources to focus on strategic collaboration and innovation. Technologies like IoT and blockchain further bolster visibility and traceability throughout the supply chain, ensuring ethical sourcing and compliance. However, the effective integration of technology is not without challenges, including significant upfront costs, the complexity of integrating diverse legacy systems, potential data overload, and the crucial need for effective change management and training for both internal teams and suppliers to ensure successful adoption and unlock the full benefits of a truly connected and collaborative supplier ecosystem.
Learning Outcome 3: Critically analyse the importance of logistics and procurement in supply chain management.
Answer: Logistics and procurement are two fundamental pillars of effective supply chain management, each playing a distinct yet interconnected role in ensuring the seamless flow of goods and services from origin to consumption. Procurement, often the initial step in the supply chain, focuses on the strategic acquisition of necessary goods, services, and raw materials from external suppliers. Its importance lies in securing the right quality inputs at the best possible price, at the right time, and from reliable sources. Effective procurement directly impacts cost efficiency by leveraging negotiation power, identifying cost-saving opportunities, and mitigating supply risks through supplier diversification and relationship management. It also plays a crucial role in quality assurance, ensuring that materials meet specified standards, and increasingly, in driving sustainability and ethical sourcing practices within the supply chain.
Logistics, on the other hand, encompasses the planning, implementation, and control of the efficient and effective forward and reverse flow and storage of goods, services, and related information between the point of origin and the point of consumption to meet customer requirements. Its critical importance lies in optimizing the physical movement of products through transportation, warehousing, inventory management, and order fulfillment. Efficient logistics minimizes transit times, reduces storage costs, prevents stockouts and overstocking, and ensures timely and accurate delivery to the end customer. This directly translates to enhanced customer satisfaction, improved service levels, and a stronger competitive position. While procurement secures the resources, logistics orchestrates their movement and availability, making sure that what has been procured effectively reaches where it's needed, when it's needed. Together, they form a cohesive system where procurement's strategic sourcing and supplier management feed into logistics' operational execution, collectively driving efficiency, cost-effectiveness, and responsiveness across the entire supply chain.
Learning Outcome 4: Develop a systematic order of procurement and inventory control.
Answer: A systematic approach to procurement and inventory control is crucial for operational efficiency and financial health within any organization. This process typically begins with Demand Forecasting and Planning, where historical data, market trends, and sales projections are analyzed to accurately predict future needs for raw materials, components, and finished goods. This forecasting directly informs Inventory Planning, establishing optimal inventory levels, including safety stock and reorder points, to meet anticipated demand without incurring excessive holding costs or experiencing stockouts.
Once the need is identified, the Procurement Process kicks in. This involves Supplier Sourcing and Selection, where potential vendors are evaluated based on criteria like quality, price, reliability, and ethical practices. Following this, Negotiation and Contract Management take place to establish terms, conditions, and pricing. The formal Purchase Order (PO) Creation then initiates the buying process, detailing quantities, specifications, and delivery timelines.
The procured goods then move into Inventory Receiving and Inspection. This step involves verifying the incoming goods against the purchase order, checking for quality, quantity, and any damage, before formally accepting them into inventory. Subsequent to receiving, Storage and Warehousing involve organizing and housing the inventory efficiently, optimizing space utilization, and ensuring proper handling to prevent damage or obsolescence.
Finally, Inventory Tracking and Control becomes an ongoing process. This involves real-time monitoring of inventory levels using systems like perpetual inventory, cycle counting, and periodic audits to ensure accuracy. Technologies like barcode scanning and RFID significantly enhance this stage. Based on continuous monitoring and analysis, Reorder Management is triggered when inventory levels hit predetermined reorder points, restarting the cycle. This systematic integration of procurement and inventory control ensures a lean, efficient, and responsive supply chain, minimizing costs, maximizing service levels, and ultimately supporting the organization's overarching business objectives.
Learning Outcome 5: Develop a strategy to improve an organisation's supply chain.
Answer: To effectively improve an organization's supply chain, a comprehensive and strategic approach is essential, focusing on enhancing visibility, resilience, efficiency, and collaboration. Firstly, digital transformation and technology adoption are paramount. Implementing advanced analytics, AI, machine learning for demand forecasting, real-time tracking (IoT), and robust ERP/SRM systems provides end-to-end visibility, enabling proactive decision-making, optimizing inventory, and automating routine tasks. Secondly, strengthening supplier relationships is crucial; this involves moving beyond transactional interactions to foster genuine partnerships based on trust, transparent communication, and shared goals. Regular performance evaluations, collaborative planning, and joint innovation initiatives can lead to better quality, cost savings, and increased resilience. Thirdly, an organization must cultivate agility and resilience within its supply chain. This means diversifying supplier bases, implementing robust risk management strategies (e.g., contingency planning for disruptions), and building flexibility into production and logistics to adapt quickly to market fluctuations, geopolitical events, or sudden changes in customer demand. Fourthly, optimizing logistics and distribution networks through route optimization, warehouse automation, and potentially leveraging third-party logistics (3PLs) can significantly reduce costs and improve delivery speed and reliability. Finally, embedding sustainability and ethical practices across the supply chain not only enhances brand reputation and meets growing consumer expectations but also often leads to long-term cost efficiencies through waste reduction, energy optimization, and responsible sourcing. By strategically integrating these elements, an organization can transform its supply chain into a competitive advantage, driving customer satisfaction, cost efficiency, and sustainable growth.
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Aim: To provide knowledge and understanding of concepts, factors and process of effective supply chain and operations management in competitive marketplaces and to allow learners learn through teaching techniques that are mostly interactive and innovative with case studies, real world scenario and industry led experiences. They will learn concepts and models covering the fundamentals and strategic aspects that enable learners to develop an understanding of operational processes, techniques, planning and control systems.
Assessment Content
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» Supply chain and operations management: definition, aims, objectives, features; importance of effective supply chain management; the relationship of supply chain management with different areas of an organisation e g. operations, management, administration, procurement; factors of successful supply chain management; basic concepts as of supply chain and operational management e g. value chains;
» Supply chain and operations management relationship types: basic and critical understanding of relationship between supply chain and operations management types; alliances e g. strategic, adversarial, collaborative, developmental; business relationship e g. supplier, business to business, business to consumer; networks e g. personal, business; organisational; association e
g. supplier association; supplier development; intermediation and disintermediation; Key success factors that support to develop an integrated supply chain strategy in an organisation: success factors identification and critical analysis; cost reductions and customer service; demand fulfilment; time compression; total ownership cost reduction; basic facilitators for effective supply chain management e g. inventory, facilities, information, transportation, pricing, sourcing, technology, customer services;
» Critically evaluate factors and strategies that drives organisation to maintain supplier relationships: the conceptual understanding of information technology and supply chain and operation management; the impact of globalization; factors to adopt information technology; the impact of IT on supplier relationship;
» Analyse and use information technology to create strategies to develop effective supplier relationships: the use of extranets, intranets, internets and virtual private networks to manage order processing, supply chain integration, tracking system and a comprehensive data interchange system on the web; supply and operational management information exchange; dependencies on digital platforms.
» To propose and develop supplier relations systems to maintain relationships with suppliers: contribution to business objectives information technology in supply and demand management system; push and pull models; enterprise resource planning; efficient consumer response; vendor managed inventory; global supply chain and operations management;
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» Critical explanation of the importance and use of logistics in supply chain management in an organisation: logistics e g. features in a changed global business organisational context; interrelationships with supply and operational chain management; logistics planning; control and functioning of product movement and storage; raw materials management; operational activities and marketing; product supply and information circulation; aspects covering product supply and use;
» Evaluation of effectiveness of procurement strategies and procedures in an organisation: the key aspects of procurement; the selection of suppliers; policies of procurement; optimal procurement; quality; reliability;
» Critical analysis and discussion of factors to improve logistics and procurement strategies: factors of logistics and procurement strategy improvement; the role of external factors; internal factors as related to logistics and procurement; the role of stakeholders and beneficiaries; the development of logistics and procurement strategies;
» Discussing design effective and economic order quantity for procurements at an organisations: definition, aims, objectives, features and importance of procurement control; procurement control strategies; factors of procurement control;
» Critical evaluation of the role of principles LIFO and FIFO in inventory control: inventory management; shipment; lead time reduction; lean organisational control; online business communities; information sharing; online inventory management; LIFO (First-in-first-out), FIFO (Last-in first-out) and AVCO (Average cost or weighted cost) e g. definition, characteristics, capacities; effectiveness in changed global environments; roles in managing inflation, taxation and cost flow;
» Evaluation of the system just in time systems of managing inventory: Just in Time (JIT) qualifications e g. definition, features, capacities, tools and procedures; transaction cost reduction; purchasing capacities improvements; purchase scheduling; order processing; tracking;
» Analysing factors and contextual environment of supply chain: strategic implementation of stock holding reduction strategies; waste reduction strategy implementation; labour cost reduction strategies; manufacturing facilities improvement; on time supply; customer service improvement; factors related to supply chain e g. marketing, financial, sales, manufacturing, human resources; operational;
» Planning and developing various options of supply chain strategies to improve an organisation's supply chain: planning of effective SCM; managerial skill enhancements; the importance of effective planning and management; material management; logistics management; physical distribution management; upstream and downstream supply chain management;
» Justifying the choice of supply chain strategy: supply chain choice strategies; the assessment of strategies; strategic suitability; strategic feasibility; acceptability of strategies; supply chain performance improvement in an organisation;
» Developing metrics to monitor effectiveness and efficiency of a supply chain strategy: critical knowledge on supply chain strategy monitoring metrics; operational understandings; metrics or measurements of supply chain e g. Cycle Time, Inventory Turns, Fill Rate and DPMO; successful application of these metrics in production, procurement, inventory, distribution, customer service, warehousing, transportation;
» Plans to overcome barriers of supplying chain improvement strategy: strategic supply chain improvement barrier identification; problems of cash flow; lack of efficiencies in inventory management; distribution network inappropriateness; distribution strategy ineffectiveness; logistical activity trade-offs e g. reducing transportation costs, inventory holding cost reduction; ineffective supply chain information sharing;
» Propose a resource and time plan: problem identification for SCM strategy implementation; strategic resource allocation plan; strategic time management plan; understanding the development areas of an organisation; comprehensive strategic management plan implementation for SCM covering areas as production management, distribution management, channel management, inventory management, customer service management, financial management, payment management, supplier management, and transportation management.
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Learning Outcome -
The learner will:
|
Assessment Criterion - The learner can:
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1. To critically discuss relationship between supply chain management, operations management and organisational business
objectives.
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1.1
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Critically explain the significance of effective supply chain and
operational management in achieving organisational objectives;
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1.2
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To explain the relationship of supply chain management to
other business functions in an organisation;
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1.3
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Critically Discuss the key success factors that aid in developing an integrated supply chain strategy in an organisation.
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2. Critically analyse the role of technology in supplier relationships
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2.1
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Critically evaluate factors and strategies that drive organisations to maintain supplier relationships;
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2.2
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Analyse the use of information technology to create strategies to develop effective supplier relationships;
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2.3
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Propose supplier relations systems to maintain relationships
with suppliers.
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3. Critically analyse the importance of logistics and procurement in supply chain management.
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3.1
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Critically explain the importance and use of logistics in supply
chain management in an organisation;
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3.2
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Evaluate the effectiveness of procurement strategies and procedures in an organisation;
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3.3
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Critically analyse various factors that that can be used in
improving logistics and procurement strategies and procedures in an organisation.
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4. Develop a systematic order of procurement and inventory control.
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4.1
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Design effective and economic order quantity for procurements at an organisations;
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4.2
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Critically evaluate the role of principles of LIFO and FIFO in
inventory control;
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4.3
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Evaluate the just in time systems of managing inventory.
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5. Develop a strategy to improve an organisation's supply chain.
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5.1
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Analyse factors involved in developing a strategy to improve an
organisation's supply chain;
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5.2
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Plan various options of supply chain strategies to improve an
organisation's supply chain;
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5.3
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Justify the choice of supply chain strategy by assessing the
strategy for its suitability, feasibility, acceptability and benefit in improving overall performance in an organisation.
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