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Unit 6 Mechatronics - Higher National Certificate/Diploma in Mechanical Engineering

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Qualification - Higher National Certificate/Diploma in Engineering (Mechanical Engineering)

Unit Name - Mechatronics

Unit Number - Unit 6

Assignment Title - Mechatronics

Learning Outcome 1: Examine the design and operational characteristics of a mechatronic system

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Assignment Brief

Scenario:

You have recently been interned by an appliance manufacturer Squeaky Clean as a mechatronic engineer.

Currently the manufacturer only produces timer-based washing machines. They to use modernize their product line by adding a fully automatic washing machines to remain competitive in the changing market.

You must prove to the chief engineer that you have the required knowledge to carry their company forward, by producing a report into how the system works and how the required components are to be integrated into the current product.

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Q1 :
Produce an investigative report (with the aid of diagrams) of the Automatic washing Machine control system which includes:

1. Describing the key components on all the components (mechanical, electrical, electronic, and microcontrollers / microprocessors) required to operate the new automatic washing machine.

2. Identify the electrical/electronic sensors, transducers & actuator types used in the automatic washing machine's system.

3. Explore how all the components in the automatic washing machine system operate as part of an integrated system. You are to include how the washing machines micro-processor uses the information from the various components to perform its action. Show how this system integration look like with the aid of a system flow diagram.

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Scenario 2:
Your initiative has paid off, and you are now working alongside the design team. You are now to show how the automatic washing machine system works at a mechatronic level.

Q2 :
Investigate the methods of control architecture used in an automatic washing machine. Describe what each method achieves in such a system via a written report.

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Scenario 3:

With the addition of Automatic washing machines to their product range, you have been mandated by the administration that the new system must be backward compatible with the old system, for ease and cost effective manufacturing.

Q3: D1
With the company seeking to move to fully automatic washing machines, make recommendations based on the current specifications on what changes may be required.

See the following table for the current timer based washing machine system specifications. Determine the components that are required, the systems specifications and propose an alternative solution in order to make the move towards automatic machines from timer based.

Based on the current timer washing machine spec, propose an alternative solution where necessary to make forward compatible with the new automatic washing system.

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The System speciation are as follows:

System- Squeaky Clean ES-T85CL timer controlled Washer & Spin-Dryer.

Sensor

Interface

Details

Qty

Lid switch

passive

10A

1

 

 

 

 

 

 

 

 

Actuator

Interface

 

Qty

Wash motor

Electromechanical

Capacitor start 100W

1

Spin dry motor

Electromechanical

Capacitor start 250W

1

 

 

 

 

Inlet Solenoid valve

Electrical

110-120V Coil

2

Drain Solenoid valve

Electrical

110-120V Coil

1

 

 

 

 

 

 

 

 

Control unit

 

 

 

Timer block

Electromechanical

110-120V 5A

1

 

 

 

 

Standard

EU

 

 

 

Learning Outcomes and Assessment Criteria

Learning Outcome

Pass

Merit

Distinction

LO1 Examine the design and operational characteristics of a mechatronic system

P1 Describe the key components of a given mechatronics system.

 

P2 Identify the types of actuators, sensors and transducers used in the mechatronics system.

M1 Explore how the mechatronics components operate as part of an integrated system.

 

M2 Investigate the methods of control used by mechatronics systems

D1 Investigate an actual mechatronics system specification to propose alternative solutions.

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Solution: Mechatronic systems are the intelligent machines that power our modern world. They combine mechanical engineering,

electronics, and computer control to perform precise tasks. Here's a look at their design and operational characteristics:

Design:

Subsystems: A mechatronic system consists of three core subsystems:
Mechanics: This forms the physical structure, including linkages, frames, and moving parts.
Sensors: These convert physical quantities (like position, force, or temperature) into electrical signals.
Control System: This is the brain of the system, using a controller (often a microprocessor) to process sensor data and send control signals to the actuators.
Actuators: These convert electrical signals back into physical actions, like movement, force generation, or fluid flow.

Integration: The key to mechatronics is the seamless integration of these subsystems. The controller design considers the mechanical dynamics (how the mechanics respond to forces) and sensor characteristics (accuracy, resolution) to achieve the desired behavior.

Operational Characteristics:

Sensor-based feedback: Sensors provide real-time data on the system's state. This feedback allows the controller to make adjustments and ensure the system performs as intended.
Automation: Mechatronic systems are designed for autonomous operation. The control system takes over repetitive tasks, improving accuracy, speed, and efficiency.
Intelligence: The level of intelligence can vary. Simpler systems might use pre-programmed control algorithms, while more advanced ones might have features like self-calibration, sensor fusion (combining data from multiple sensors), or even machine learning capabilities.

Here are some additional design considerations:

Performance: Factors like speed, precision, and force output are crucial depending on the application.
Reliability: The system should function consistently and safely under expected operating conditions.
Cost: Balancing functionality with affordability is important, especially for mass-produced systems.
Size and weight: Depending on the application, miniaturization and lightweight design might be essential.

By combining these design principles, mechatronic systems bring together different engineering disciplines to create intelligent machines that transform various industries, from manufacturing robots and self-driving cars to medical devices and advanced prosthetics.