Mechatronics Assignment Help

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Qualification - Higher National Certificate/Diploma in Engineering (Mechanical Engineering)

Unit Name - Mechatronics

Unit Number - Unit 6

Assignment Title - Mechatronics

Learning Outcome 1: Examine the design and operational characteristics of a mechatronic system

A mechatronic system is an integrated system that combines mechanical, electrical, electronic, and computer-based control components to perform automated tasks efficiently. The design of a mechatronic system begins with identifying the system's purpose and functional requirements. Mechanical components such as gears, shafts, and frames provide structural support and motion. Electrical and electronic elements, including sensors, actuators, and control circuits, enable signal transmission and system responsiveness. A microcontroller, PLC, or embedded computer is used to process inputs and execute control commands. The design process focuses on ensuring compatibility between all components, reliability, energy efficiency, and ease of maintenance.

Operationally, a mechatronic system works through continuous interaction between its input, processing, and output stages. Sensors collect data from the environment, such as temperature, pressure, position, or speed, and convert it into electrical signals. These signals are sent to the controller, where they are analysed using programmed algorithms. Based on this analysis, the controller sends commands to actuators such as motors, valves, or solenoids, which produce the required mechanical movement. This closed-loop control system allows the mechatronic system to monitor its performance and make automatic adjustments for accuracy and stability.

Another important operational characteristic is feedback and control. Most mechatronic systems use feedback mechanisms to compare actual performance with desired output. If any error is detected, corrective action is taken instantly. This improves precision, safety, and consistency in operations. For example, in robotic arms and CNC machines, feedback systems ensure accurate positioning and smooth motion. Additionally, modern mechatronic systems often include communication interfaces and software integration, allowing remote monitoring, diagnostics, and system upgrades.

In conclusion, the design and operational characteristics of a mechatronic system focus on integration, automation, and intelligent control. Effective design ensures that mechanical, electrical, and digital components work together seamlessly, while efficient operation relies on sensors, controllers, actuators, and feedback systems. These characteristics make mechatronic systems essential in industries such as manufacturing, robotics, automotive, and healthcare, where high accuracy, reliability, and productivity are required.

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Assignment Brief

Scenario:

You have recently been interned by an appliance manufacturer Squeaky Clean as a mechatronic engineer.

Currently the manufacturer only produces timer-based washing machines. They to use modernize their product line by adding a fully automatic washing machines to remain competitive in the changing market.

You must prove to the chief engineer that you have the required knowledge to carry their company forward, by producing a report into how the system works and how the required components are to be integrated into the current product.

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Q1 :
Produce an investigative report (with the aid of diagrams) of the Automatic washing Machine control system which includes:

1. Describing the key components on all the components (mechanical, electrical, electronic, and microcontrollers / microprocessors) required to operate the new automatic washing machine.

2. Identify the electrical/electronic sensors, transducers & actuator types used in the automatic washing machine's system.

3. Explore how all the components in the automatic washing machine system operate as part of an integrated system. You are to include how the washing machines micro-processor uses the information from the various components to perform its action. Show how this system integration look like with the aid of a system flow diagram.

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Scenario 2:
Your initiative has paid off, and you are now working alongside the design team. You are now to show how the automatic washing machine system works at a mechatronic level.

Q2 :
Investigate the methods of control architecture used in an automatic washing machine. Describe what each method achieves in such a system via a written report.

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Scenario 3:

With the addition of Automatic washing machines to their product range, you have been mandated by the administration that the new system must be backward compatible with the old system, for ease and cost effective manufacturing.

Q3: D1
With the company seeking to move to fully automatic washing machines, make recommendations based on the current specifications on what changes may be required.

See the following table for the current timer based washing machine system specifications. Determine the components that are required, the systems specifications and propose an alternative solution in order to make the move towards automatic machines from timer based.

Based on the current timer washing machine spec, propose an alternative solution where necessary to make forward compatible with the new automatic washing system.

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The System speciation are as follows:

System- Squeaky Clean ES-T85CL timer controlled Washer & Spin-Dryer.

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